GEAR CUTTING

Spur (Internal & External)

Internal gears are ideal for compact machinery setups, while external gears are widely used for parallel shaft applications. Our advanced machinery and techniques guarantee accuracy and durability, tailored to your specifications.

Helical Gears

Specializing in helical gear cutting, we produce gears with precise tooth alignment, ensuring quiet, reliable performance in critical applications.

Worm Gears / Worm Shafts

Our worm gear and shaft services deliver accuracy and durability, ideal for applications requiring efficient speed reduction and load handling.

Splines (Internal & External)

Understanding the nuances of spline cutting is essential. We focus on critical aspects such as pitch, root diameter, and tooth thickness to produce internal and external splines that achieve maximum torque transfer and minimal backlash.

EQUIPMENT CAPABILITIES

AGMA 8 Standards (Hobbed)

(BC 16-16, BC 16-56, #12 G&E, (2) 36 G&E, 72 G&E)   

Spur & Helical

1.5DP to 72DP, 10 module to .5 module 1-1/4CP to 1/8CP   

Sykes #3 C

Up to 40″ OD/ Up to 8″ Face Length

Farrel 5B

Up to 63″ OD/ Up to 10″ Face Length

Farrel Sykes Herringbone Gear Generator

4’ diameter x 9” hole max double helical; 2dp

External Teeth

Up to 72″OD / Internal Teeth:  Up to 18″PD / Max LTB = 5.000″

Straight Bevel Gears

 3DP to 16DP / Max OD = 18″        

Gould & Eberhardt Gear Hobbers

 72H Max 8’ Spur / Helical; 1.5 dp gear

Worm & Worm Gears

Per Print or Sample, Thread Milling

Splines

Involute & Straight Sided, Internal & External     

Roller Chain Sprockets

American & Metric – 1/4cp to 1″ 

Silent Chain Sprockets

3/16″ to 1″      

Timing Belt Pulleys

MXL, XL, L, H, XH         

HTD Pulleys

5MM, 8MM, 14MM 

Synchroflex

T5, T10, AT10

Polychain

8MM & 14MM

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LOCATIONS

GEAR CUTTING operations

Project Highlights

GEAR CUTTING

Our Northend Gear & Machine team in Cincinatti, OH cut their largest OD gear blank to date. This blank was 186 teeth and measured just

Bevel Gears

Northend Gear & Machine Division manufactured a few bevel gears for a contracting customer in Kentucky. The gears were cut on our Gleason machine, which

Manufactured Gear

Our capabilities include all tooth forms reverse engineered to specification.  We manufacture new from solid, fabricate ring gears, or cut teeth only projects.

Machining Split Gear

We are capable of machining parts measuring up to 26′ x 12′ on our CNC controlled equipment.  Our facility is equipped with high bay heavy

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Machining & gears services

Machining

Field Machining

Gearbox Repair & Rebuild